Plastic Recycling Compacting Strand Pelletizing
Machine
KCP series compacting strand pelletizing system is a three in one recycling machine designed for soft
and rigid plastic articles. It could provide the excellent re-pelletizing solution for film, raffia,
filament, woven bag, and non-woven fabric which sourced from production factory and washing line.
KCP series pelletizing system has a wide application in PE, PP, CPP, BOPP, PS, PPS, EPS, ABS, PA,
PET materials recycling field.
Applicable materials
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Table features
| Machine Model | KCP |
|
Brand |
KITECH |
|
Applicable material |
LDPE, LLDPE, HDPE, PP, BOPP, CPP, EPS, PS, PPS, ABS, PA, PET |
|
Capacity |
200-1200KG/H |
|
Screw diameter |
80-180MM |
|
Screw design |
Single Screw |
|
L/D ratio |
33-44 |
|
Screw rpm |
90-180 |
|
Screw material |
38CrMoAl |
|
Gearbox type |
High torque vertical |
|
Motor brand |
WEG/SIEMENS |
|
Degassing zone |
2 |
|
Pelletizer type |
Water Strand Pelletizer |
|
Total power |
159-674KW |
|
Delivery time |
2-4 months ready for inspection |
|
Guarantee |
1 year |
|
Certificate |
CE |
Modular Design
Unit Introduction
Feeding
Belt conveyor for plastic scrap feeding
automatically, Feeding speed adjustable by inverter controller according to the
feeding amount.
Compacting
The plastic material got cutting, mixing and
preheating in compactor uniformly, to ensure the material heated and dried
effectively.
Extrusion
High efficiency barrel and screw used for extruder with excellent plasticizing
result and high output capacity. Adopt high wear resistant alloy material to ensure
1.5 times service life of normal one.
Degassing
Force double vacuum degassing system to get rid of the low molecular, moisture and
printing ink effectively, make sure high quality output pellets.
Filtration
Plate type, piston type, back flush type and automatic self-cleaning type filter,
you have different choice according to impurity contents in material and your habit.
Cooling and Drying
Water cooling tank for strand cooling, adopt blowing and suction methods to dry
plastic strand.
Pelletizing
The strand granulation method is suitable for all type plastic especially for
high MFI plastic raw materials, PP, BOPP, CPP, EPS, PS, ABS, PA, PET which have
high MFI characteristics. It is recommended to use strand granulation system.
Controlling
Thanks to Siemens PLC and HMI, KCP series recycling pelletizing machine provides
high intelligent operation system which is easy to operate and save manpower.
Reference Project Pictures
Floor Plan
Technical Data
| Type | KCP80 | KCP100 | KCP120 | KCP140 | KCP160 | KCP180 | |
|
Capacity (KG/H) |
150-250 |
300-420 |
400-600 |
600-750 |
800-950 |
1000-1200 |
|
|
Energy consumption (kwh/kg) |
0.2-0.33 |
0.2-0.33 |
0.2-0.33 |
0.2-0.33 |
0.2-0.33 |
0.2-0.33 |
|
|
A / Length (mm) |
14,300 |
14,300 |
15,400 |
15,400 |
17,800 |
17,800 |
|
|
B / Width (mm) |
6,200 |
6,200 |
6,450 |
6,450 |
6,850 |
6,850 |
|
|
C / Height (mm) |
3500 |
3750 |
3980 |
4250 |
4460 |
4850 |
|
|
Compactor |
Volume (L) |
300 |
500 |
800 |
1000 |
1200 |
1400 |
|
Motor power (KW) |
37-45 |
55-75 |
75-90 |
90-132 |
132-160 |
160-185 |
|
|
Extruder |
Screw diameter (mm) |
Φ80 |
Φ100 |
Φ120 |
Φ140 |
Φ160 |
Φ180 |
|
L/D |
30-44 |
30-44 |
30-44 |
30-44 |
30-44 |
30-44 |
|
|
Motor power (KW) |
55-75 |
90-110 |
132-160 |
160-200 |
250-315 |
315-355 |
|
|
Filter |
Two position plate type |
|
|
|
|
|
|
|
Two position piston type |
|
|
|
|
|
|
|
|
Back flush piston type |
|
|
|
|
|
||
|
Automatic self-cleaning type |
|
|
|
|
|
|
|
|
2nd Extruder (Optional) |
Screw diameter (mm) |
Φ100 |
Φ120 |
Φ150 |
Φ150 |
Φ180 |
Φ200 |
|
L/D |
10-18 |
10-18 |
10-18 |
10-18 |
10-18 |
10-18 |
|
|
Motor power (KW) |
37-45 |
45-55 |
55-75 |
75-90 |
90-110 |
110-160 |
|
|
Downstream (options) |
Strand pelletizer |
|
|
|
|
|
|
|
Automatic strand pelletizer |
|
|
|
|
|
|
|
Standard
Alternative