KITECH

Hard Waste Plastic Recycling Washing Plant

Programmable

Control

Modular

Combination

lnstallation

Multiple

Materials

Process


Applicable materials



Introduction to Modular Design



Pre-Processing

Modular

Pre-processing modular is freely consists of bale breaker,screen,pre-washer,sorter,metal detector,label remover,and some other equipments. It provides pre-treatment for the raw material.


Size Reduction

Modula

Large materials are processed into small pieces in this modular, which improves the washing result and makes the final product easy to packing.


Washing

Modular

Dust, glue, label,oil and other impurities can be removed highly effective by washing mod -ule. This modular combines foating washing, hot washing, salty water separating, high-speed friction washing, low-speed friction, spraying, and some other washing equipments.


Drying

Modular

Squeezing and drying treatment is used to remove the moisture in the material with low packing density. Mechanical dewatering treatment is used to process the material with high packing density to reduce energy consumption.


Sorting

Modular

Near Infrared Spectrum , Aerodynamic principles material, and many other technology is used to separate material, color, and specific gravity to purify and sort products.


Monitor & Control

Modular

Weighing and metering system helps you monitor the output and energy consumption of production line in real time under different materials and production conditions. All data can be connected to ERP system for quantitative assessment. Which ensures that we can update and maintain all user’s systems for a long term.


unit Introduction


Chain Conveyor

Built in sturdy frame construction in heavy duty version,
side walls to avoid spilling of feeding material,
suitable for whole package or bulk material transportation.

Shredder

Special designed hopper to avoid material flying out,
4-way rotating knives with special knife holders,
extremely robust pedestal bearing housings,
external mounted of bearing pedestal designs.

Belt Conveyor

Heavy duty type, adopt gear motor,
side walls to avoid spilling of feeding material.

Washing Tank

All Thumb-wheel speed variable by inverter control
Heavy duty washing, separation of different specific densities material,
all part touch raw materials are stainless steel.

Screw Conveyor

Screw adopt wear resistant stainless steel, triple sealing, external bearing design.

Crusher

Optimally designed blades are sharp and powerful, enclosed cutting chamber to prevent materials flying out, knives are externally adjustable.

Hot Washer

Thumb-wheel speed variable by inverter control. Non-stop on line sediment discharge, all part touch raw materials are stainless steel.

Friction Washer

Rotor and blades adopt wear resistant steel, rotor with dynamic balance treatment. Accuracy: ±3-5g, active material washing to protect downstream units.

Centrifugal Dryer

Rotor with dynamic balance treatment. Accuracy: ±3-5g, mild circular screen in polygon 4 piece version, washer/dryer housing built in stainless steel welded construction.

Hot Air Pipe Dryer

Pipeline built in stainless steel welded construction, all part touch raw materials are stainless steel, hot air drying system.

Electrical Cabinet

International brand Low voltage components, double circuit safety relay, intelligent and modular PLC controlling system.


Features Introduction



Ability

Thanks to inovtive、washing technology and high quality recycling and estfrmanen KITech iellgent washing systen removes the ngest diffhcult soninente from waste plsss for customers.


Stability

KITECH washing system is available for 24 hours working non-stop operation. Optimized design and top brand components to each unit. Which could minimize the downtime ratio and save the maintenance time. This ensures the maximum availability and highest productivity for user.


Efficiency

KITECH washing system is designed in all details for effciency improving. The modular design could simplifty the planning and aooelerate the implementation.” The system have very low consumption values for electricity, water and labor.The operating costs and maintenance costs are absolutely reduced. Consistently the lowest investment costs and highest value creation.


Modularity

KITECH washing system is a flexible modular system. The process required by any customer for different application could be combined freely. This design reduces planning, construction and assembly time effectively. And it’s possible to adjust the system regard to technological modifh -cation and market changing. This makes the investment future-proofing.


Control

Automatic control of KiTech washing system reduces the labor operation, makes the whole system easier and more reliable to control, the remotes monitoring and maintenance are available for different production line. The intelligent control has display for operating data, it also collect the data of the consumption and the capacity from production lines. Which ensures the connection between the enterprises and the Internet, will improve the efficiency of enterprise management.


Service

KiTech washing system is a flexible and customer- oriented recycling solution. All the components of the whole line is globally well- known brands, which ensures the reliable operation and serves your exact needs. Furthermore, our engineers will partner with you for the whole project. Building design, overseas installation, commissioning and training are available. Machine warranty with spares in stocking and in-time delivery. Consistently quick and careful service in pre-sales and after-sales process.


Floor Plan



Technical Data


Type

RPW500

RPW1000

RPW2000

RPW3000

Capacity(kg/h)

500

1000

2000

3000

Energy consumption(KWH)

119

165

209

294

Installation power(KWH)

183

254

322

452

Dimension: L*W*H(m)

Depends on factory layout

Depends on factory layout

Depends on factory layout

Depends on factory layout

Chain conveyor

chain plate width(MM)

800

1000

1400

1600

Drive motor (KW)

2.2

3

4

5.5

Shredder

Grind chamber(mm)

840*1570

1120*1570

1400*1570

1960*1570

Motor power(KW)

37

55

75

55*2

Belt conveyor

Belt width(mm)

600

800

800

1000

Motor power(KW)

2.2

3

3

3

Washing tank

Dimension of tank(mm)

5000mm×1200mm

6000mm×1600mm

8000mm×1800mm

10000mm×1800mm

No. of thumb-wheel(pcs)

5

6

8

5

Screw conveyor

Screw diameter(mm)

250

300

400

500

Motor power(KW)

2.2

3

4

5.5

Crusher

Grind chamber(mm)

500*700

700*1000

700*1200

800*1200

Motor power(KW)

55

75

90

132

Friction washer

Screw diameter(mm)

300

400

450

560

Motor power(KW)

11

15

22

30

Centrifugal dryer

Rotor diameter(mm)

460

500

550

650

Motor power(KW)

15

22

30

45

Hot air pipe dryer

Pipe diameter(mm)

133

159

169

219

Heating power(KW)

36

36

48

55

Electrical cabinet

PLC controller

Button type

High-speed hot cleaning

Color sorter

Man power(person/shift)

3

4

4

5

Delivery time(day)

60-70

70-80

80-90

100-110

Warranty(month)

12 months

12 months

12 months

Technical assistance

Egnineer available to service machinery overseas

Egnineer available to service machinery overseas

Egnineer available to service machinery overseas

Egnineer available to service machinery overseas


Standard   

Alternative