KITECH

Recycle Plastic PP Woven Bag Washing
Line

Programmable

Control

Modular

Combination

lnstallation

Multiple

Materials

Process

Applicable materials

 

Introduction to Modular
Design

 

Pre-Processing

Modular

Pre-processing modular is freely consists of bale
breaker,screen,pre-washer,sorter,metal detector,label remover,and some other
equipments. It provides pre-treatment for the raw material.


Size Reduction

Modula

Large materials are processed into small pieces in this modular, which improves the
washing result and makes the final product easy to packing.


Washing

Modular

Dust, glue, label,oil and other impurities can be removed highly effective by
washing mod -ule. This modular combines foating washing, hot washing, salty water
separating, high-speed friction washing, low-speed friction, spraying, and some
other washing equipments.


Drying

Modular

Squeezing and drying treatment is used to remove the moisture in the material with
low packing density. Mechanical dewatering treatment is used to process the material
with high packing density to reduce energy consumption.


Sorting

Modular

Near Infrared Spectrum , Aerodynamic principles material, and many other technology
is used to separate material, color, and specific gravity to purify and sort
products.


Monitor & Control

Modular

Weighing and metering system helps you monitor the output and energy consumption of
production line in real time under different materials and production conditions.
All data can be connected to ERP system for quantitative assessment. Which ensures
that we can update and maintain all user’s systems for a long term.

Unit Introduction

 

Belt Conveyor

Heavy duty type, adopt gear motor;
Side walls to avoid spilling of feeding material;

Crusher

Optimally designed blades are sharp and
powerful;Enclosed cutting chamber to prevent materials flying out; Knives are
externally adjustable;

Shredder

Special designed hopper to avoid material
flying out;
4-way rotating knives with special knife holders;
Extremely robust pedestal bearing housings;
External mounted of bearing pedestal designs;

Screw Conveyor

Screw adopt wear resistant stainless
steel;
Triple sealing, External bearing design;

Washing Tank

All Thumb-wheel speed variable by
inverter control
Heavy duty washing, separation of different specific densities material;
All part touch raw materials are stainless steel;

Friction Washer

Rotor and blades adopt wear resistant
steel; Rotor with dynamic balance treatment. Accuracy: ±3-5g; Active material
washing to protect downstream units;

Centrifugal Dryer

Rotor with dynamic balance treatment.
Accuracy: ±3-5g; Mild circular screen in polygon 4 piece version;Washer/dryer
housing built in stainless steel welded construction;

Squeezing Dryer

Heavy built shaft and balde;
Double hydraulic press units;
Motorized Screw Squeezing

Hot Air Pipe Dryer

Pipeline built in stainless steel welded
construction; All part touch raw materials are stainless steel; Hot air drying
system;

Storage Buffer

Direct connect with pelletizing process;
Large Storage capacity;

Electrical Cabinet

International brand Low voltage
components ; Double circuit safety relay; Intelligent and modular PLC
controlling system;

Features Introduction

 

Ability

Thanks to inovtive、washing technology and high quality recycling and estfrmanen
KITech iellgent washing systen removes the ngest diffhcult soninente from waste
plsss for customers.


Stability

KITECH washing system is available for 24 hours working non-stop operation.
Optimized design and top brand components to each unit. Which could minimize the
downtime ratio and save the maintenance time. This ensures the maximum availability
and highest productivity for user.


Efficiency

KITECH washing system is designed in all details for effciency improving. The
modular design could simplifty the planning and aooelerate the implementation.” The
system have very low consumption values for electricity, water and labor.The
operating costs and maintenance costs are absolutely reduced. Consistently the
lowest investment costs and highest value creation.


Modularity

KITECH washing system is a flexible modular system. The process required by any
customer for different application could be combined freely. This design reduces
planning, construction and assembly time effectively. And it’s possible to adjust
the system regard to technological modifh -cation and market changing. This makes
the investment future-proofing.


Control

Automatic control of KiTech washing system reduces the labor operation, makes
the whole system easier and more reliable to control, the remotes monitoring and
maintenance are available for different production line. The intelligent control
has display for operating data, it also collect the data of the consumption and
the capacity from production lines. Which ensures the connection between the
enterprises and the Internet, will improve the efficiency of enterprise
management.

Service

KiTech washing system is a flexible and customer- oriented recycling solution. All
the components of the whole line is globally well- known brands, which ensures the
reliable operation and serves your exact needs. Furthermore, our engineers will
partner with you for the whole project. Building design, overseas installation,
commissioning and training are available. Machine warranty with spares in stocking
and in-time delivery. Consistently quick and careful service in pre-sales and
after-sales process.

Floor Plan

 

Technical Data

 
Type

LDW300

LDW500

LDW1000

Capacity(kg/h)

300

500

1000

Energy
consumption(KWH)

95

156

229

Installation
power(KWH)

146

241

352

Dimension:
L*W*H(m)

Depends on factory layout

Depends on factory layout

Depends on factory layout

Belt conveyor Belt width(mm)

600

800

1200

Motor power(KW)

1.5

2.2

3

Metal detector-Optional Pass width(mm)

800

1000

1200

Pass height(mm)

400

400

400

Crusher Grind chamber(mm)

500*700

700*1000

Motor power(KW)

55

75

Shredder Grind chamber(mm)

Motor power(KW)

75

Screw conveyor Screw diameter(mm)

300

400

500

Motor power(KW)

3

4

5.5

Washing tank Dimension of tank(mm)

4000mm×1400mm

5000mm×1600mm

7000mm×1800mm

No. of thumb-wheel(pcs)

4

6

7

Discharge plate
valve(pcs)

2ports*2=4

3ports*2=6

4ports*2=8

Friction washer Screw diameter(mm)

300

400

500

Motor power(KW)

11

18.5

30

Centrifugal dryer Rotor diameter(mm)

650

Motor power(KW)

30

Squeezing dryer Screw diameter(mm)

320

410

Motor power(KW)

55

75

Hot air pipe dryer Pipe diameter(mm)

159

219

330

Heating power(KW)

36

48

60

Storage buffer Storage capacity(CBM)

3

4

6

Motor power(KW)

2.2

3

4

Waste water filtration
device-Optional
Vibration screen size

800

1000

1200

Screen mesh

40

40

40

Electrical cabinet PLC controller

Button type

Man
power(person/shift)

3

3-4

3-4

Delivery
time(day)

60-90

60-90

60-90

Warranty(month)

12 months

12 months

12 months

Technical
assistance

Egnineer available to service machinery overseas

Egnineer available to service machinery overseas

Egnineer available to service machinery overseas


Standard   

Alternative