KITECH


ONE STOP TURN WASTE INTO PELLETS


Agricultural Film Recycling Machine

Agriculture film recycling line can treat greenhouse film, mulch fim and banana film etc. The whole process include shredding, water rinsing, friction washing, dring by washing system; compacting, plasticization, pelletizing and drying by pelletizing system. PLC intelligent system realized high automatic, the whole line just need 3-4 man to operate. With 25 years of experience in recycling, KITECH not only mastered the key technology, but also improved machine designs to address specific product features. KITECH offers more professional recycling solutions for agricultural film that are high output and low energy consumption.

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Washing Process


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Belt Conveyor

Heavy duty type, adopt gear motor;
Side walls to avoid spilling of feeding material;

Shredder

Special designed hopper to avoid material flying out;
4-way rotating knives with special knife holders;
Extremely robust pedestal bearing housings;
External mounted of bearing pedestal designs;

Washing Tank

Double station discharge valve at bottom; All Thumb-wheel speed variable by inverter control; Heavy duty washing, separation of different specific densities material;

Screw Conveyor

Screw adopt wear resistant stainless steel;
Triple sealing, External bearing design;

Friction Washer

Rotor and blades adopt wear resistant steel; Rotor with dynamic balance treatment. Accuracy: ±3-5g; Active material washing to protect downstream units;

Squeezing Dryer

Heavy built shaft and balde;
Double hydraulic press units;
Motorized Screw Squeezing;

Storage Buffer

Direct connect with pelletizing process;
Large Storage capacity;

Electrical Cabinet

International brand Low voltage components ;
Double circuit safety relay;
Intelligent and modular PLC controlling system.


Pelletizing Process


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Feeding

Belt conveyor for plastic scrap feedingl automatically, Feeding speed adjustable by inverter controller according to the feeding amount.

Compacting

The plastic material got cutting, mixing and preheating in compactor uniformly, to ensure the material heated and dried effectively.

Extrusion

High efficiency barrel and screw used for extruder with excellent plasticizing result and high output capacity. Adopt high wear resistant alloy material to ensure 1.5 times service life of normal one.

Degassing

Force double vacuum degassing system to get rid of the low molecular, moisture and printing ink effectively, make sure high quality output pellets.

Filtration

Plate type, piston type, back flush type and automatic self-cleaning type filter, you have different choice according to impurity contents in material and your habit.

Pelletizing

New European design water ring pelletizer, Cutting speed of pelletizer controlled automatically by PLC according to the pressure of die head, which could achieve the uniform size for output pellets.

Drying

Vibration dryer combined with horizontal type centrifugal dryer to get well dried final granules.

Controlling

Thanks to Siemens PLC and HMI, KCP series recycling pelletizing machine provides high intelligent operation system which is easy to operate and save manpower.


Technical Data


General Data
Capacity(kg/h) 300 500 1000
Energy consumption(KWH) 95+156 156+216 229+438
Dimension Depends on factory layout Depends on factory layout Depends on factory layout
Washing Process
Belt conveyor

Belt width(mm)

600 800 1200
Metal detector-Optional

Pass width(mm)

800 1000 1200

Pass height(mm)

400 400 400
Crusher

Grind chamber(mm)

500*700 700*1000 700*1200

Motor power(KW)

55 75 90
Screw conveyor

Screw diameter(mm)

300 400 500
Washing tank

Dimension of tank(mm)

4000×1400 5000×1600 7000×1800

No. of thumb-wheel(pcs)

4 6 7

Discharge plate valve(pcs)

2ports*2=4 3ports*2=6 4ports*2=8
Friction washer

Screw diameter(mm)

300 400 500

Motor power(KW)

11 18.5 30
Squeezing dryer

Screw diameter(mm)

260 320 410
Storage buffer

Storage capacity(CBM)

3 4 6
Waste water filtration device
Pelletizing Process
Belt conveyor

Belt width(mm)

600 800 1200

Motor power(KW)

1.5 2.2 3
Compactor

Volume (L)

500 800 1400

Motor power (KW)

55-75 75-90 160-185
Extruder

Screw diameter (mm)

Φ100 Φ120 Φ180

L/D

30-44 30-44 30-44

Motor power (KW)

90-110 132-160 315-355
Filter
(options)

Two position plate type

Two position piston type

Back flush piston type

Automatic self-cleaning type

2nd Extruder (Optional)

Screw diameter (mm)

Φ120 Φ150 Φ200

L/D

10-18 10-18 10-18

Motor power (KW)

45-55 55-75 110-160
Water ring pelletizer
Vibration sieve
Centrifugal dryer
Packing system
PLC controller
Man power(person/shift) 3-4 4-5 5-6
Delivery time(days) 60-70 70-80 80-90
Warranty(months) 13 13 13

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