Plastic Recycling Compacting
Pelletizing Machine
The KCP series plastic recycling compacting and water ring pelletizing machine combines
function of crushing, compacting and pelletizing into one step. It provides best solution
for plastic film, raffia, filament, bag, woven bag and foam materials recycling.
Applicable materials
Table features
| Machine Model | KCP |
|
Brand |
KITECH |
|
Applicable material |
LDPE, LLDPE, HDPE, PP, BOPP, CPP, EPS, PS, PPS, ABS, PA, PLA |
|
Capacity |
200-1200KG/H |
|
Screw diameter |
80-180MM |
|
Screw design |
Single Screw |
|
L/D ratio |
33-44 |
|
Screw rpm |
90-180 |
|
Screw material |
38CrMoAl |
|
Gearbox type |
High torque vertical |
|
Motor brand |
WEG/SIEMENS |
|
Degassing zone |
2 |
|
Pelletizer type |
Water ring pelletizer |
|
Total power |
159-674KW |
|
Delivery time |
2-4 months ready for inspection |
|
Guarantee |
1 year |
|
Certificate |
CE |
Modular Design
Unit Introduction
Feeding
Belt conveyor for plastic scrap feedingl automatically, Feeding speed adjustable by
inverter controller according to the feeding amount.
Compacting
The plastic material got cutting, mixing and
preheating in compactor uniformly, to ensure the material heated and dried
effectively.
Extrusion
High efficiency barrel and screw used for extruder with excellent plasticizing
result and high output capacity. Adopt high wear resistant alloy material to ensure
1.5 times service life of normal one.
Degassing
Force double vacuum degassing system to get rid of the low molecular, moisture and
printing ink effectively, make sure high quality output pellets.
Filtration
Plate type, piston type, back flush type and automatic self-cleaning type filter,
you have different choice according to impurity contents in material and your habit.
Pelletizing
New European design water ring pelletizer, Cutting speed of pelletizer controlled
automatically by PLC according to the pressure of die head, which could achieve the
uniform size for output pellets.
Drying
Vibration dryer combined with horizontal type centrifugal dryer to get well dried
final granules.
Controlling
Thanks to Siemens PLC and HMI, KCP series recycling pelletizing machine provides
high intelligent operation system which is easy to operate and save manpower.
Installation picture
Floor Plan
Technical Data
| Type | KCP80 | KCP100 | KCP120 | KCP140 | KCP160 | KCP180 | |
|
Capacity (KG/H) |
150-250 |
300-420 |
400-600 |
600-750 |
800-950 |
1000-1200 |
|
|
Energy consumption (kwh/kg) |
0.2-0.33 |
0.2-0.33 |
0.2-0.33 |
0.2-0.33 |
0.2-0.33 |
0.2-0.33 |
|
|
A / Length (mm) |
10,300 |
10,300 |
11,400 |
11,400 |
14,800 |
14,800 |
|
|
B / Width (mm) |
6,200 |
6,200 |
6,450 |
6,450 |
6,850 |
6,850 |
|
|
C / Height (mm) |
3500 |
3750 |
3980 |
4250 |
4460 |
4850 |
|
|
Compactor |
Volume (L) |
300 |
500 |
800 |
1000 |
1200 |
1400 |
|
Motor power (KW) |
37-45 |
55-75 |
75-90 |
90-132 |
132-160 |
160-185 |
|
|
Extruder |
Screw diameter (mm) |
Φ80 |
Φ100 |
Φ120 |
Φ140 |
Φ160 |
Φ180 |
|
L/D |
30-44 |
30-44 |
30-44 |
30-44 |
30-44 |
30-44 |
|
|
Motor power (KW) |
55-75 |
90-110 |
132-160 |
160-200 |
250-315 |
315-355 |
|
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Filter |
Two position plate type |
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Two position piston type |
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Back flush piston type |
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Automatic self-cleaning type |
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2nd Extruder (Optional) |
Screw diameter (mm) |
Φ100 |
Φ120 |
Φ150 |
Φ150 |
Φ180 |
Φ200 |
|
L/D |
10-18 |
10-18 |
10-18 |
10-18 |
10-18 |
10-18 |
|
|
Motor power (KW) |
37-45 |
45-55 |
55-75 |
75-90 |
90-110 |
110-160 |
|
|
Downstream (options) |
Water ring pelletizer |
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Strand pelletizer |
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Automatic strand pelletizer |
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Underwater pelletizer |
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Standard
Alternative