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Plastic Recycling Compacting Pelletizing Machine

Double Stage Plastic Pelletizing Machine

Plastic Film Recycling Washing Machine

Heavy Duty Plastic Crusher

Hard Waste Plastic Recycling Washing Plant

Recycle Plastic PP Woven Bag Washing Line

Rigid Plastic Recycling Granualting Machine

Self-cleaning Laser Filter

Twin Screw Extruder PET Plastic Granulator

Shredding Underwater Pelletizing Machine

Solutions

Washing & Recycling Machine

Waste Plastic Film Recycling Machine

Agricultural Film Recycling Machine

PP Woven Bag Recycling Machine

PP/PE Bottle Cans Recycling Machine

PP Big Bag Recycling Machine

PP/PE Bucket Basket Recycling Machine

Drip Irrigation Tape Recycling Machine

PET Bottle Recycling Machine

Pelletizing Machine

LDPE/HDPE/LLDPE Film Bags Pelletizing Machine

PP/PA/PET Yarn Filament Rope Pelletizing Machine

PP Woven Bag Pelletizing Machine

PP Non-woven Fabric Pelletizing Machine

CPP/BOPP Film Pelletizing Machine

PET Flakes Pelletizing Machine

EPS/XPS/EPE Foam Pelletizing Machine

PE/PP/ABS/PS Regrind Pelletizing Machine

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ONE STOP TURN WASTE INTO PELLETS

 

Waste Plastic Film Recycling Machine

Waste Plastic film recycling line can treat with films and bags which composition is PP, LDPE, HDPE LLDPE etc. The whole process include crushing, water rinsing, friction washing, dring by washing system; compacting, plasticization, pelletizing and drying by pelletizing system. PLC intelligent system realized high automatic, the whole line just need 3-4 man to operate. With 25 years of experience in recycling, KITECH not only mastered the key technology, but also improved machine designs to address specific product features. KITECH offers plastic film recycling solutions that are high output and low energy consumption.

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WASHING PROCESS

 

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Belt conveyor

Heavy duty type, adopt gear motor;
Side walls to avoid spilling of feeding material;

Crusher

Optimally designed blades are sharp and powerful; Enclosed cutting chamber to prevent materials flying out;
Knives are externally adjustable;

Screw conveyor

Screw adopt wear resistant stainless steel;
Triple sealing, External bearing design;

Washing tank

Double station discharge valve at bottom; All Thumb-wheel speed variable by inverter control; Heavy duty washing, separation of different specific densities material;

friction washer

Rotor and blades adopt wear resistant steel; Rotor with dynamic balance treatment. Accuracy: ±3-5g; Active material washing to protect downstream units;

Squeezing dryer

Heavy built shaft and balde;
Double hydraulic press units;
Motorized Screw Squeezing;

Storage buffer

Direct connect with pelletizing process;
Large Storage capacity;

Electrical cabinet

International brand Low voltage components ;
Double circuit safety relay;
Intelligent and modular PLC controlling system.

 

PELLETIZING PROCESS

 
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Feeding

Belt conveyor for plastic scrap feedingl automatically, Feeding speed adjustable by inverter controller according to the feeding amount.

Compating

The plastic material got cutting, mixing and preheating in compactor uniformly, to ensure the material heated and dried effectively

Extrusion

High efficiency barrel and screw used for extruder with excellent plasticizing result and high output capacity. Adopt high wear resistant alloy material to ensure 1.5 times service life of normal one.

Degassing

Force double vacuum degassing system to get rid of the low molecular, moisture and printing ink effectively, make sure high quality output pellets.

Filtration

Plate type, piston type, back flush type and automatic self-cleaning type filter, you have different choice according to impurity contents in material and your habit.

Pelletizing

New European design water ring pelletizer, Cutting speed of pelletizer controlled automatically by PLC according to the pressure of die head, which could achieve the uniform size for output pellets.

Drying

Vibration dryer combined with horizontal type centrifugal dryer to get well dried final granules.

Controlling

Thanks to Siemens PLC and HMI, KCP series recycling pelletizing machine provides high intelligent operation system which is easy to operate and save manpower.

 

TECHNICAL DATA

 
General Data
Capacity(kg/h) 300 500 1000
Energy consumption(KWH) 95+156 156+216 229+438
Dimension Depends on factory layout Depends on factory layout Depends on factory layout
Washing Process
Belt conveyor Belt width(mm) 600 800 1200
Metal detector-Optional Pass width(mm) 800 1000 1200
Pass height(mm) 400 400 400
Crusher Grind chamber(mm) 500*700 700*1000 700*1200
Motor power(KW) 55 75 90
Screw conveyor Screw diameter(mm) 300 400 500
Washing tank Dimension of tank(mm) 4000×1400 5000×1600 7000×1800
No. of thumb-wheel(pcs) 4 6 7
Discharge plate valve(pcs) 2ports*2=4 3ports*2=6 4ports*2=8
Friction washer Screw diameter(mm) 300 400 500
Motor power(KW) 11 18.5 30
Squeezing dryer Screw diameter(mm) 260 320 410
Storage buffer Storage capacity(CBM) 3 4 6
Waste water filtration device
Pelletizing Process
Belt conveyor Belt width(mm) 600 800 1200
Motor power(KW) 1.5 2.2 3
Compactor Volume (L) 500 800 1400
Motor power (KW) 55-75 75-90 160-185
Extruder Screw diameter (mm) Φ100 Φ120 Φ180
L/D 30-44 30-44 30-44
Motor power (KW) 90-110 132-160 315-355
Filter
(options)		 Two position plate type
Two position piston type
Back flush piston type
Automatic self-cleaning type
2nd Extruder (Optional) Screw diameter (mm) Φ120 Φ150 Φ200
L/D 10-18 10-18 10-18
Motor power (KW) 45-55 55-75 110-160
Water ring pelletizer
Vibration sieve
Centrifugal dryer
Packing system
PLC controller
Man power(person/shift) 3-4 4-5 5-6
Delivery time(days) 60-70 70-80 80-90
Warranty(months) 13 13 13
Standard Alternative